How a custom epoxy table is made

From live edge slab selection to resin control, sanding, finishing, base fitting, and packing, the process is built around material judgment. Each custom table follows the same disciplined sequence while leaving room for wood species, resin tone, scale, and room context to shape the final piece.

01

Wood selection

Select the slab for scale, grain, and edge character

Choose a slab for table scale, room fit, grain movement, edge character, color, and usable yield.

Select the slab for scale, grain, and edge character

02

Design direction

Confirm wood tone, resin color, and table intent

Align wood tone, resin color, opacity, base direction, and dimensions around the room early.

Confirm wood tone, resin color, and table intent

03

Surface preparation

Clean loose bark, dust, fibers, and unstable voids

Clean live edges, resin contact areas, bark pockets, dust, and fragile fibers before pouring.

Clean loose bark, dust, fibers, and unstable voids

04

Sealing

Seal porous edges before the main epoxy pour

Seal cracks, voids, end grain, and porous edges to reduce air release and resin bubbles.

Seal porous edges before the main epoxy pour

05

Sizing

Trim, align, and shape the slabs to the planned dimensions

Cut, check, and position slabs for approved size, seating clearance, and balanced resin flow.

Trim, align, and shape the slabs to the planned dimensions

06

Mold work

Build a level, sealed mold around the table layout

Build a stable mold, sealing seams, edges, and release surfaces before epoxy is mixed.

Build a level, sealed mold around the table layout

07

Epoxy mixing

Measure, pigment, and mix epoxy with controlled timing

Measure and mix epoxy for resin system, depth, pigment load, and working time.

Measure, pigment, and mix epoxy with controlled timing

08

Pouring

Pour the resin in a steady, controlled sequence

Pour resin gradually while monitoring channels, voids, mold seams, depth, and pigment movement.

Pour the resin in a steady, controlled sequence

09

Bubble control

Monitor the pour and manage surface bubbles

Watch bubbles, surface tension, pigment movement, and edges during the early cure window.

Monitor the pour and manage surface bubbles

10

Flattening

Remove the cured slab from the mold and level the surface

Release the cured blank and flatten wood and resin into one practical surface.

Remove the cured slab from the mold and level the surface

11

Sanding

Sand progressively across wood and resin

Sand through controlled grits to remove marks, refine resin clarity, and prepare for finish.

Sand progressively across wood and resin

12

Edge profile

Refine edges, corners, and final table geometry

Shape edges, corners, underside details, resin borders, and touch points before finish.

Refine edges, corners, and final table geometry

13

Finish

Apply the final protective finish

Apply finish to bring out grain depth, resin clarity, sheen, and the intended hand feel.

Apply the final protective finish

14

Assembly

Fit the base and check alignment

Align and fasten the base for proportion, stability, seating clearance, and visual balance.

Fit the base and check alignment

15

Inspection

Inspect, protect, and prepare for delivery planning

Review surface quality, edge consistency, base alignment, packing needs, and delivery protection.

Inspect, protect, and prepare for delivery planning